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Top-over lashing (friction lashing) step by step

From design forces to tensioned strap and re-tensioning

Top-over lashing holds the load in place by pressing it down against the load bed, increasing the friction. The method is dimensioned according to DS/EN 12195-1:2010. Here is the whole process from the design forces to the re-tensioned strap — you calculate the number in the load securing calculator.

  1. Know the forces the load must be secured against

    The load must be restrained against 0.8 g forwards (braking), 0.5 g sideways and 0.5 g backwards, with the safety factors f_s = 1.25 forwards and 1.1 sideways/backwards and vertical coefficient c_z = 1.0. The forward direction is the governing one, because the braking force is greatest.

    Forward0.8 g (f_s 1.25)Side / rear0.5 g (f_s 1.1)
  2. Assess the friction µ realistically

    Friction carries the most weight in the formula: the higher the µ, the fewer lashings. Read off a realistic value for the material pair (e.g. sawn timber ↔ plywood ≈ 0.45, timber ↔ steel ≈ 0.30), and choose conservatively with moisture or smooth surfaces. An anti-slip mat raises µ to approx. 0.6.

    Wood ↔ steel≈ 0.30Anti-slip≈ 0.60
  3. Position and block the load first

    Place the load right up against the headboard and against each other so that it is blocked in the direction of travel before you lash it. Lay anti-slip mats underneath where the surface is slippery. The more the load holds itself, the less the lashing has to cope with.

  4. Place the strap over at the correct angle

    Place the strap over the load so the vertical lashing angle α is as close to 75–90° as possible. An almost horizontal strap only gives a small downward pretension component and works poorly as a frictional lashing.

    Lashing angle αoptimal 75–90°
  5. Read LC and STF on the strap's label

    Read the Lashing Capacity (LC) and the pre-tension force STF directly from the strap's label (EN 12195-2). Never guess these values — the calculation is based on them, and they must be documentable at inspection.

    Never confuse LC (lashing straps, EN 12195-2) with WLL from lifting gear.

  6. Calculate the number of lashings

    Calculate the required number with the friction lashing equation in DS/EN 12195-1 (EQ10): n = ( m · f_s · (c_xy − µ·c_z) · g ) / ( 2 · µ · STF · sin α ). Use the Discebo «Load securing» calculator — it rounds up conservatively and flags if friction alone is sufficient, or if the lashing is physically impossible.

    If (c_xy − µ·c_z) ≤ 0, friction alone holds against sliding — but still lash against tipping and unintended movement.

  7. Tension with a ratchet and protect the edges

    Tighten the ratchet tensioner so the strap reaches its STF, and fit edge protectors at all sharp corners the strap crosses. The edge protectors protect both strap and load and help the pretension all the way round.

  8. Retighten as you go and document

    Check and retighten the straps after approx. 50–100 km (the load settles) and after any hard braking or unexpected manoeuvre. Keep the lashing plan/calculation as documentation for roadside checks.

    First retighteningafter approx. 50–100 km

Source

Based on DS/EN 12195-1:2010 (design accelerations, EQ10) and EN 12195-2 (marking), as cited in Discebo's load securing article and calculator.

Videos from NDLA

Video guide· Norwegian speech

Transport: Forspenning av lastestropp

Source

NDLA

«Transport: Forspenning av lastestropp» · Photographer: Tom Knudsen

License: CC BY-ND 4.0 · Original at NDLA ↗

Shown unaltered in the original language with the source's own subtitles. The video shows Norwegian practice — the method is often the same, but rules and standards may differ from the Danish ones.

May not be adapted: the licence only allows the video to be shown unchanged, so it is neither dubbed, cut nor translated.

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