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Blocking and direct lashing

Use the body structure (EN 12642 L/XL) and lash directly

Not all loads need to be pressed down with top-over lashing. Blocking against the bodywork and direct lashing to lashing points are often stronger and better suited to heavy or irregular loads. Here is when and how to use them.

  1. Clarify the build-up's strength (L or XL)

    Look for the marking DS/EN 12642 L or XL on the body. An L body can be credited with front wall 0.4 × payload, rear wall 0.25 and side wall 0.3; an XL body with 0.5 / 0.3 / 0.4. Without marking you must not count the body as a load securing element.

    L: front/rear/side0.4 / 0.25 / 0.3 × payloadXL: front/rear/side0.5 / 0.3 / 0.4 × payload
  2. Block against the headboard and fixed parts

    Place the load right up against the headboard so that it is blocked forwards by form-locking. An XL body with µ ≥ 0.3 and correctly stowed load can in many cases carry a full load without extra lashing — but this requires the documentation to be available.

    Form locking (load against a fixed wall) is stronger than friction — use it before you lash.

  3. Fill voids with dunnage bags

    Fill gaps between load units with dunnage bags/airbags so the units block each other and cannot slide together. Choose pressure class and size according to the gap and follow the supplier's instructions.

  4. Fit wall props as cross-bracing

    Use telescopic load bars (cargo bars / load locks) tensioned between side walls or rails to hold the load back or divide the load space. The holding force is stated in the data sheet — it must match the force the load can exert.

  5. Direct lashing for irregular and heavy loads

    For machinery and irregular loads, you lash directly from the load's lashing points to the load bed's lashing eyes with straps or chains. Here the lashing carries the force directly (LC), unlike top-over, where it is the friction that is used.

  6. Match the capacity of the lashing points

    Check that the load bed's lashing eyes/rails have a permitted load at least equal to the LC of the lashing — look up the capacity in the body's data sheet. An anchor point that is too weak is just as dangerous as a strap that is too weak.

    The weakest link in the chain — strap, eye or lashing point — determines the real safety.

  7. Check geometry and inspect as you go

    Fit direct lashings in pairs and at symmetrical angles so they pull evenly. Visually check the whole load from all sides before departure, and check again after the first few kilometres and after hard braking.

Source

Based on DS/EN 12195-1:2010 and DS/EN 12642 (body strength L/XL), as reproduced in Discebo's load securing template.

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